कोकोआ बटर उत्पादन लाइन

The cocoa butter production line is a fully automated cocoa paste production unit comprised of multiple machines. It processes cocoa beans into cocoa paste through a multi-step process. Its functions include roasting, peeling, and grinding the cocoa beans into cocoa paste.

Taizy cocoa paste production line has a production capacity of up to 2,000 kg/h. The line includes cocoa roaster, cocoa bean peeler, grinder, and elevator. These machines work in tandem, resulting in significantly higher efficiency.

कोकोआ मेस उत्पादन लाइन की विशेषताएं

• Full-line automatic control: From raw material feeding, grinding, mixing, homogenization, degassing, filling, all operations can be automated to reduce labor costs.
• Continuous production process: Materials flow within a closed system, preventing contamination and achieving high production efficiency.
• High-quality finished product: The cocoa paste produced by the cocoa paste production line is more delicate and avoids clumping during the production process.
• Made of food-grade materials: The entire line is made of stainless steel or carbon steel, which is corrosion-resistant, easy to clean, and meets food machinery hygiene standards.
• Safety fire protection system: हमारे कोको बटर उत्पादन लाइन को ग्राहक की आवश्यकताओं के अनुसार कार्बन डाइऑक्साइड फायर प्रोटेक्शन सिस्टम के साथ लैस किया जा सकता है।

पीनट बटर के अनुप्रयोग

• Chocolate manufacturing: Cocoa paste is a core ingredient in chocolate production and can be used to make a variety of products, including pure chocolate, milk chocolate, and filled chocolates.
• बेकरी उद्योग: कोको पेस्ट का व्यापक रूप से केक, कुकी, ब्रेड और मूस जैसे बेक्ड वस्तुओं में भराव, सजावट और फ्लेवरिंग के रूप में उपयोग किया जाता है।
• Beverage processing: Cocoa paste can be used to prepare cocoa drinks, chocolate milk, milkshakes, and ice cream drinks, adding a rich flavor and mouthfeel.
• Confectionery: Cocoa paste is commonly used for wrapping, filling, and coating confectionery products, such as chocolate chips and bonbons.
• Dairy Processing: Many dairy companies use cocoa paste to enhance the flavor and color of products such as yogurt, ice cream, and cream.

कोकोआ बटर उत्पादन प्रक्रिया

The main processes of cocoa butter production include roasting, peeling, grinding, homogenizing, storage, etc.

• Roasting: The cocoa beans are roasted evenly to remove excess moisture and bring out the cocoa aroma.
• Peeling: After roasting, the cocoa beans are crushed and peeled to separate the cocoa kernels and remove impurities from the shell to ensure the purity of the finished product.
• Grinding: Grind the cocoa kernels into fine cocoa liquid to fully release the fat in them, forming the basic form of cocoa paste.
• Homogenizing: Processing cocoa paste with a homogenizer can make the particles finer and improve the taste.
• Storage: The processed cocoa paste is stored and protected from oxidation in mixing tanks, vacuum tanks, and storage jars.

कोकोआ बटर उत्पादन लाइन में मशीनें

The machines in the cocoa paste butter processing line include:

1. Z-shaped elevator
2. Cocoa bean roasting machine
3. Cocoa bean peeling machine
4. Ccocoa bean grinding machine
5. Homogenizer
6. Cocoa paste storage jar

Z-आकार का लिफ्ट

In the cocoa butter production line, the Z-shaped elevator is used to automatically load cocoa beans, saving labor and improving production efficiency.

Z-आकार वाला एलिवेटर हॉपर और Z-आकार conveyor मेकैनिज़्म से बना है, जिसमें vibrating feed मेकेनिज्म का उपयोग होता है। यह स्टेनलेस स्टील का बना है, जो स्वच्छता मानकों के अनुरूप है। इसके पैरामीटर निम्न हैं:

मशीन का नाम	Z-shaped elevator
शक्ति	0.75kw
मशीन का आकार	2500x700x3000mm
Material	Stainless steel

कोकोआ बीज रोस्टर

The roaster on cocoa beans is to evenly heat and roast the cocoa beans to remove moisture. In the cocoa paste production line, we use a chain-link roasting machine.

It can be equipped with the siemens control cabinet, which enables precise temperature and time control, automatic start and stop, and fault alarms, ensuring a stable and consistent baking process. Its parameters are as shown below:

मशीन का नाम	Chain-link roaster
शक्ति	30 किलोवाट
मशीन का आकार	15000x3250x2550mm
Material	Carbon steel (customizable stainless steel)
तापन विधि	Gas heating and electric heating

The cocoa bean roasting machine can also be equipped with an optional CO₂ fire suppression system, providing fire protection in high-temperature environments and effectively enhancing equipment operational safety.

कोकोआ बीज छीलने की मशीन

The cocoa bean peeling machine is used to efficiently separate the shells from the cocoa nibs after roasting. The equipment utilizes a three-step system: roller dehulling, vibrating grading and screening, and air separation, working in tandem to achieve the following functions:

• Shell separation: Counter-rotating drums gently press the cocoa beans to crack the shells.
• Grading and screening: Vibrating screens evenly disperse and pre-grade the crushed material, improving separation efficiency.
• Air Separation: By adjusting the appropriate air pressure, the shells are removed, leaving behind pure cocoa nibs.

यंत्र चलाने में आसान है और उत्कृष्ट पृथक्करण प्रदर्शन प्रदान करता है, कच्चे पदार्थों की शुद्धता में प्रभावी वृद्धि करता है, और कोको बटर उत्पादन लाइन में एक महत्वपूर्ण मशीन है। इसके पैरामीटर नीचे दिए गए हैं:

नमूना	TZ-1	TZ-2	TZ-3	टीजेड-4
क्षमता	50-100kg/h	200 किग्रा/घंटा	300kg/h	400-500 किग्रा/घंटा
शक्ति	0.4kw	0.75kw	0.75	2.2 किलोवाट
छीलने की दर	/	>981टीपी3टी	>99%	>99%
Machine wieght	/	140 किग्रा	200 किलो	280 किग्रा

कोकोआ बीज पीसने की मशीन

The cocoa paste grinder uses high-speed relative motion between the stator and rotor to rub and grind the cocoa beans. This process breaks down the cell walls, releasing the cocoa paste, ultimately creating an extremely fine and smooth liquid paste. The grind fineness can reach 200 mesh.

Its parameters are as listed below:

मशीन का नाम	Cocoa bean grinding mahcine
शक्ति	30 किलोवाट
मशीन का आकार	कोको bean grinding machine

होमोजेनाइज़र

The cocoa paste homogenizer is one of the equipment in the cocoa butter production line. It is mainly used to further homogenize the ground cocoa paste. This process makes the particles in the cocoa paste finer and more evenly distributed, thereby improving the smoothness and taste of the cocoa paste.

Its parameters are as follows:

मशीन का नाम	Homogenizer
शक्ति	37 किलोवाट
मशीन का आकार	1350*1200*1520mm
Material	304 स्टेनलेस स्टील

कोकोआ पेस्ट भंडारण जार

The cocoa paste storage system consists of mixing jar, vacuum jar, and storage jar. It is used for constant temperature storage, anti-oxidation, and anti-stratification of cocoa paste. It is an important post-processing equipment in the cocoa butter production line.

• The mixing tank is mainly used to maintain the uniformity of the cocoa paste.
• Vacuum tanks are used to degas and prevent oxidation of cocoa paste.
• उत्पादन लाइन के अंत में कोको पेस्ट के लिए अस्थायी होल्डिंग भांडा के रूप में स्टोरेज टैंक काम करता है। इसका प्राथमिक कार्य निरंतर भराई संचालन सुनिश्चित करना है।

कोकोआ बटर उत्पादन लाइन के FAQ

क्यों Taizy को अपनी पसंदीदा आपूर्तिकर्ता के रूप में चुनें?

• Extensive industry experience: Taizy possesses years of expertise in cocoa paste and chocolate processing equipment, and has successfully delivered efficient production lines to clients across multiple countries and regions worldwide.
• High-quality equipment and technology: Equipment utilizes food-grade materials, offering corrosion resistance and easy cleaning. Advanced homogenization, grinding, and automated control technologies are integrated.
• Production safety: Clients can choose to equip the roasting stage with a carbon dioxide or inert gas fire suppression system for effective fire prevention and production safety.
• Customization and flexibility: We provide personalized designs and customized solutions based on client production volume requirements, process recipes, and site layouts.
• Comprehensive after-sales support: We provide operational training, technical assistance, and maintenance services. Additionally, we can design machine layout drawings tailored to your facility.

अब हमसे संपर्क करें!

Taizy कुशल, स्वचालित कोको बटर उत्पादन लाइनों की पेशकश करता है। हम फूड प्रोसेसिंग के विभिन्न समाधान भी प्रदान करते हैं, जिनमें पीनट बटर उत्पादन लाइन और पीनट ऑयल उत्पादन लाइन शामिल हैं।

Our team of experts is always available to provide free technical consultation and customized solutions, tailoring the most optimal production plan to your needs. Contact us today and let Taizy help you efficiently produce high-quality food products and enhance your market competitiveness.